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Both sides eventually agreed to let a private arbitrator decide the matter. In June, the arbitrator ruled that Ford could not publish the manuscript without violating the 1998 settlement — an act that could subject him to monetary damages.

This account of the controversy is drawn from interviews with friends of Ford’s, unsealed court records, correspondence among TBN lawyers and a copy of the arbitrator’s confidential ruling. The arbitrator’s decision contains details about the 1998 settlement and Ford’s manuscript — both of which are under seal.

Records and interviews show that even as they battled to keep Ford’s story from leaking, TBN lawyers worried that details would eventually come out.

“I am absolutely amazed that Lonnie hasn’t gone to Penthouse or Dianne [sic] Sawyer with his manuscript, notwithstanding the [judge’s] injunction,” TBN attorney Dennis G. Brewer Sr. wrote in a March letter to the network’s other lawyers.

In a subsequent letter, in May, Brewer mentioned the anguish that Ford’s accusations had caused Crouch’s youngest son, Matt, when he learned of them in 1998.

Brewer wrote that the younger Crouch had told his then-law partner, David Middlebrook: “I am devastated; I am confronted with having to face the fact that my father is a homosexual.”

Middlebrook and Matt Crouch have denied that there was such a conversation.

Millions of Viewers

Paul and Jan Crouch started TBN in 1973, using a rented studio in Santa Ana. Over the next three decades, they built a worldwide broadcasting network by buying TV stations and negotiating deals with cable systems and satellite companies.

Today, TBN’s 24-hour-a-day menu of sermons, faith healing, inspirational movies and other Christian fare reaches millions of viewers from Spain to the Solomon Islands.

Paul Crouch is the driving entrepreneurial force behind the network and one of its most popular on-air personalities. He and Jan, his wife of 46 years, have cultivated a folksy on-screen image as a devoted couple.

TBN officials have long been concerned about how Ford’s allegations could affect the network, which relies heavily on donations from viewers. Officials said they were particularly worried about possible comparisons to the scandal that brought down televangelist Jim Bakker in 1987.

Bakker resigned from his PTL Ministries in 1987 after admitting to paying a secretary $265,000 in ministry funds to be silent about an earlier affair. Bakker later went to prison for bilking donors.

TBN officials said they were careful not to pay Ford with ministry funds in 1998. They declined to say whether the money came from an insurer, Crouch personally or some other source.

Ford, 41, said he could not discuss his manuscript or his allegations against Crouch but he did provide basic facts about his background and his time at TBN.

Ford, whose father and grandfather were ministers, grew up in Fairfax County, Va., moved to California in 1989 and worked in a string of jobs that included jewelry salesman, produce clerk and gas station attendant. For years, he struggled to kick a cocaine habit.

In 1991, he checked into a Christian drug treatment program in Colleyville, Texas, on a TBN-owned ranch. It was there that Ford met Crouch. In 1992 the network hired him to work on a phone bank in Orange County. Ford said he also ran errands for the Crouches and drove Paul Crouch to appointments.

Ford repeatedly ran into trouble with the law, but TBN stood behind him. In 1994, he pleaded no contest in San Bernardino County to having sex with a 17-year-old boy and served six months in jail,